Common Problems and Solutions For the CAT D397 Engine

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 The Caterpillar D397 is a diesel engine found in heavy machinery, such as generators and construction equipment, and other industrial uses.It may develop a host of problems from wear and tear, poor maintenance, or environmental factors. It is an old engine that is seriously facing out. One of the biggest problems encountered on these old engines are oil leaks. For the most common problems and solutions for all your CAT engines, please read this other article.


Here are some common problems with the Caterpillar D397 engine and their potential solutions:

Oil Leaks: Oil leaks on CAT D397 engines can come from a clogged crankcase vent. This allows pressure to build in the crankcase which causes the oil to escape through any leeway.

However, in such a problem, the oil slinger should be checked if it’s worn.

So what could cause the crankcase vent to clog?

  • a. Oil sludge: When you have oil sludge which can form as a result of blowby, the blowby smoke with time usually comes out with oil, and such oil turns into sludge.
  • b. Damaged PVC valve: The valve ensures that the crankcase pressure is dissipated out of the engine. But when the valve is bad, it allows the blowby to build pressure which leads to excessive pressure in the crankcase.

Engine Overheating: Some symptoms of your D397 engine overheating are high coolant temperatures, your engine shutting down, or loss of power. You should also check for a faulty thermostat, water pump failure, low coolant levels, or a blocked radiator. Always inspect for worn parts and replace them when needed. 

Fuel System Failure: Fuel failure on your D397 can lead to complete engine failure, rough idling, and poor fuel efficiency. Some issues that cause fuel system failure are clogged or worn injectors, fuel contamination, and fuel pump failure. To avoid this make regular changes to your fuel filters, inspect for leaks, and clean your fuel injectors. You can also install fuel/water separators to prevent contamination.

ProDieselParts is the best place and suppliers for all CAT D397 parts. Check out ProDieselParts for any parts needed for your repair or to simply learn tips, tricks and solutions for your diesel engine.